Fabrication Service Aluminum Alloy Wheel Low Pressure Casting
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  • MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting

Product Description
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图1)
General Products Application /Service Area:

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Die Casting Process
Low Pressure Casting
Forging
Gravity casting
machining

Die casting

Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the cavity of the mold. Molds are usually made of higher-strength alloys, and this process is somewhat similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, you need to use a cold chamber die casting machine or a hot chamber die casting machine. The cost of casting equipment and molds is high, so the die-casting process is generally only used for mass production of a large number of products. Manufacturing die-cast parts is relatively easy, which generally only requires four main steps, and the individual cost increment is very low. Die casting is particularly suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used one among various casting processes. Compared with other casting technologies, the die-casting surface is flatter and has a higher dimensional consistency. Based on the traditional die-casting process, several improved processes have been born, including a non-porous die-casting process that reduces casting defects and eliminates porosity. It is mainly used for processing zinc, which can reduce waste and increase the yield of the direct injection process. There are also new die-casting processes such as precision-speed and dense die-casting technology and semi-solid die-casting invented by General Dynamics.
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图2)


Fabrication Service Aluminum Alloy Wheel Low Pressure Casting



General Products Application
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Aluminum Casting
Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting Tolerance
CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting
Applicable Material for casting
A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements
Casting Blank Size /Dimensions
2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight
Range from 0.01kg-50kg
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment
T5~T6
Applicable Finish Surface Treatment
Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating,
Finish Painting, Anodize (White or Black Color)
MOQ
For casting parts: 100pcs
For Machining parts: 50pcs
Lead Time
45 days from the receipt date of aluminum pressure casting
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图3)


Factory
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图4)
Shanghai Matech Machinery Manufacture Co., Ltd.
——Branch of Matech Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
Our Advantages
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图5)

RAW MATERIAL

100% pure aluminum ingot
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图6)

MACHINING PLANT

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图7)

OPEN THE DIE

Open the die based on your technical drawings or samples Mold material:High quality steel material manufacturing:Full machining
finished tooling:about 25 days to machining tooling
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图8)

DIE CASTING MACHINES

Matech have 3 kinds of die casting machine. 220 Ton, 400 Ton, 800 Ton. Depending on the different sizes of the products and
volume,the right machine and cavities per tooling will be selected for manufacture.
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图9)

PERMANENT CASTING

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图10)

SURFACE TREATMENT: SANDBLASTING

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图11)

SURFACE TREATMENT:POWDER COATING PROCESS

Matech custom surface treatment based on your requirements
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图12)

MACHINING

vertical machining center
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图13)
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图14)

MATECH ATTEND THE GIFA 2019 IN GERMANY

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图15)

MATECH ATTEND THE GIFA 2019 IN GERMANY

Customer Photos
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图16)

CUSTOMER'S COMMENTS

Excellent customer service and pricing, very happy with the product and quality. MATECH is very good to deal with will continue to
do business.
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图17)

CUSTOMER'S COMMENTS

I am very happy that MATECH give me a very good service. Nice commumication and updating the process frequently.
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图18)

CUSTOMER'S COMMENTS

Excellent customer service and pricing, very good purchasing experience. The parts look like very nice. The machining positions tolerance is well controlled. For critical dimensions, our engineers checked, it is same as inspection report.
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图19)

CUSTOMER'S COMMENTS

One of the best services.From the beginning of product design, the factory has been providing the best quality service, has been patient to answer our questions.
Packing & Shipping
Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图20)

Inner Packing

Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图21)

Outer Packing

Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.

Fabrication Service Aluminum Alloy Wheel Low Pressure Casting(图22)
FAQ

1. Are you a manufacturer or a trading company?

We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?

If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.


Welcome to contact Shelly:shelly@mdiecasting.com

Mail consultation
Please feel free to give your inquiry in the form below. We will reply you in 24 hours.